Svart, are you saying you get this error without applying any bitrate settings? Just the native 24p only? As I have at least a dozen of files on a tripod with the 24p patch and never had this problem. I can even post the .mts files.
If I'm understanding correctly, you probably haven't seen an error because you have a good enough card to handle the spikes.
I think to sum up Svart's point here (and correct me if I'm wrong)...
X settings at 24P = FAIL!
X settings at 60i = PASS!
Where x = same settings in both instances...
WHY?!??
Right? Meaning, if it were the fault of the card... why would the same settings fail depending on 24P or 60i? Shouldn't it be the same bitrate, so it should either pass on both or fail on both?
And I did ask Vitaliy which would be better to shoot at for bitrate (since CS5 handles 24P and 60i equally well) and he answered 60i, although the answer was a bit vague. He did seem to indicate that there's a difference, though. I think those parts have since been deleted from the main hack project thread.