Hypercrane 20'/10' Adjustable Jib

Gary Sconce

Veteran
The HyperCrane is almost done. I will be painting it next week hammertone black. In alpha testing I am very pleased with the smooth movement and the controls. The vertical rise is 20', and the horizontal movement is 360 degrees. (Don't mind the messy background in the pics, I am having a garage sale.)

The horizontal controls are chain drive with dual shift gear ratios for fast pans and incremental pans. Vertical control is a friction crank with a 1:1 ratio and a friction brake. Vertical attachments have two placements for fixed rise and for variable rise. The vertical section of the head has a arcing cam track that perpetuates the mechanical advantage lever arm in spite of what angle the head is tilted at. The head balances the camera perfectly by addition of small weights to the rear dual lever arms of the head for smooth movement. All movements have oiled sliders or bearing movements. The camera head will allow 340 degree camera pans. The head camera platform is designed to fit any camera and all accessories. Vertical camera head movement will move 180 degrees up and down. With the Hypercam low rig attached on the head's camera platform, the HyperCrane will pan past vertical and can pendulum swing under control below the head for effects. Fixed cable camera head movement is solid and smooth, and locks down at the gimbal for ease of control.

The tripod is solid and adjustable. The tripod wheeled feet will adjust their angle with lock pins and can vary from a base of nearly 5' to narrow width for inside a hallway. The wheel casters have brakes. External tripod struts use zytel jawslide clamps and pins and are adjustable for the differing widths of the tripod. The tripod can elevate to over 6' tall to add variable height to the rig.

The front half of the crane is removable and the head then mounts to the 10' rear trussed section for interior crane shots in a standard room. The trussing of that section allows for the removal of all suspension support, hugely narrowing the overall size of the HyperCrane. Wiring for video monitoring and for electronic focus and zoom controls is waiting to be added after the paint is on. Alternate dolly wheel blocks will fit on the tripod giving the HyperCrane the capability of rolling on a track.

The entire HyperCrane goes together and comes apart quickly for set up and striking the set. The guy wires and suspension struts all come in sections and roll up. The head comes off with one pin. The two 10' lengths of the crane are unbolted. The gimbal is removed with one bolt and the controls slide off. The whole shebang then fits on a roof rack or in a van, with all cables in a bag.

In the last shot, you see the HyperDolly, a really heavy duty tripod dolly, under the HyperCrane. After I built the Hyperdolly, I found that the HyperCrane is so stable and rolls so well, I didn't need it. So I will save it for a camera tripod, or attach a seat and use it for filming on a track. Live and learn.

I have photographed each and every detail of construction; over 200 photos with measurements... And will post a 'Build your own HyperCrane' thread in the future after I figure out why Photobucket keeps removing my photos from my posts even though they are public. In my bet with him, I do owe Shane Foster an In 'N out Burger... I spent $156 and not less than $100. Still, that 'aint too bad for a 20'/10' full function crane! If you can scrounge and weld, you too can build one of these.

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Dude!! That's amazing!! Serious stuff right there!

I can't wait till you post a your 'Build your own' thread!! and $156?!?! I'm stoked!

Thanks for sharing this man!
 
I have shot footage with the tiny JVC hard drive camera and will post in the future. I showed the first alpha test footage to Matt last night and we oood and awwwwd. Really smmoooooth.
 
Dude!! That's amazing!! Serious stuff right there!

I can't wait till you post a your 'Build your own' thread!! and $156?!?! I'm stoked!

Thanks for sharing this man!

Most of it is just cheapo steel electrical conduit. I happened to find two heavy duty loud speaker tripods and just strengthened one of them. It was fun solving the engineering problems of the vertical head movement. I used a Millermatic MIG welder, pipe cutter, cut off wheel, bench grinder/wire wheel, hand grinder, round file, vise, ratchet, drill, and wire cutter as tools. Most of the cost was in the two large diameter steel jib pieces, the pulley wheels, the cable, the gimbal (a large caster bearing), a few nuts and bolts, and the wheel casters. Dead bikes and conduit scraps did the rest. :thumbsup: We will be using this on Matt's next project.

My next project is a 37cc motorized 8' long-frame recumbent 18 speed bicycle to save gas to and from work. After that I am building the Hyperchariot... a shock-absorbed lightweight bicycle wheeled dolly for a cameraman to carry the Hypercam steadycam for full speed running shots forward and backward where full sized vehicles are not appropriate.

I love building stuff! :)

Here is a closeup of the control area. Notice the sliding weight for fine balance on the back tube. Above the large gear is a smaller gear for fine horizontal adjustment.
The gimbal pivot bolt is lubricated with a zerk fitting as is the gimbal bearing.
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Is the bike crank arm used for the vertical control?
the bike crank is from an old single speed murray from the '60's and is used for the horizontal movement which had to be more fine. The vertical movement used a crank from an old hand icecream maker that had a swiveling knob on the end. A bike crank and chain would have worked there too though. As the head rig is balanced for the camera, the vertical could use just a friction loop and a tight cable to move smoothly. :Drogar-BigGrin(DBG)
 
It's kinda Rube Goldberg-ish. I love it!

I was considerind building a hothead for my jib, but maybe something like this would be simpler and cheaper....mmmm. Can't wait to see footage. Be sure to show the external view too.
 
The vertical movement used a crank from an old hand icecream maker...

I love it! I'm glad to see old items being recycled and re-used for DIY projects! Definitely looking forward to seeing some test footage!
 
It's kinda Rube Goldberg-ish. I love it!

I was considerind building a hothead for my jib, but maybe something like this would be simpler and cheaper....mmmm. Can't wait to see footage. Be sure to show the external view too.

Scrounged junk costs $0 and allows you to use money on important things... Like gasoline... :) (HA!) Notice the control wheels on the vertical and on the head are just gate sliders. They had good bearings, roll really well and are already zinc coated. I welded the camera mount to the front, leaving a hole on the top for removal and lubrication, and welded the icecream handle on the lower back wheel to power the vertical movement. The gate wheels also come with their own bolts and a U shaped brackets that weld up really nice. The small wheels that guide the cable are all from screen doors and come already with precision bearings built in.

Be patient on the footage as Matt sold his HVX and all I have is the little JVC. I have to figure out how to upload footage to my aged Mac and then get it here. I am in the process of shopping for a Boxx computer that should make this task slightly easier.

Here are a few more pics of the head in action. Notice that it has a huge range of motion. It actually can spin 360 degrees around but who wants to film the crane :huh:? The air shots are of the V.1 version and the later low shots are showing the version with the second balance lever on the head.
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Notice in this shot that there are two sets of insertion rings for the vertical control cables. The static set up uses the two middle rings and the variable setup uses the outer rings and the cam. Notice the small feet on the cam that keeps the cable aligned. You will see that there are two sets of guide wheels at the base of the head that keep the horizontal cables aligned no matter where the head moves up or down.
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This shot of the wheel shows how I attached the aluminum leg of the old speaker tripod to the caster and the outer adjustable tripod base. Notice that there is a removable locking pin that can be adjusted to a different angle for putting the HyperCrane inside a small area, such as a hallway or behind an obstruction. The outer brace struts are connected by jawslide clamps made of zytel that I had from a packcycle invention I made in the '80's. They are adjusted with a friction bolt and are removed for transportation by simple removal of the top and bottom pins.
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:Drogar-Happy(DBG):I hope that this helps some of you to see how simple this thing actually is, and encourages you to make one when the how to thread comes. There is no reason why you need to spend $10,000 or more on a large crane or jib. Having the capability of a unit like this will hopefully encourage your creativity to include crane shots to your films. Start looking for cheap, sturdy, speaker tripods... :thumbup:

DVXusers are already so talented... Having cheap, useful toys can only add nifty things to what your crazy minds are already dreaming up. :beer:
 
You should paint it brass and give it a steampunk look.
Ha! There is that new paint that 'annodizes' in brass and other metallics... But, I already bought hammertone black.

Now that I have built the HyperCrane for minimal bucks, I will start planning an optional hot head rig. I have an old electric ratchet and an electric screwdriver... Hmmm... HO train transformers for reversible DC power... :) (Mind wheels start churning...)
 
Very impressive ... especially at such a low price.

How transportable is that? Does it break down at all? Any chance I can pay you to build mine? :)
 
That's incredible! Post some footage ASAP!!

Very creative! My hat's off to you...

:beer:

Thanks. I had so much fun building it. I am still tinkering with stuff on it. Matt and I will be testing it on a short for a commercial product shoot soon. We will, with the permission of the inventor of the product, post those shots. :)
 
Very impressive ... especially at such a low price.

How transportable is that? Does it break down at all? Any chance I can pay you to build mine? :)

Ha! I do have another tripod... :Drogar-BigGrin(DBG) I've been using it as a catcher for the head end so it sits off the ground when being loaded and unloaded.

It is VERY transportable. It all comes apart quickly and goes on a roof rack or into a van.

I am just killed for time right now but maybe I can make you one in the future. I am trying to move a relative, build my parent's house, build a green screen studio room and a computer post production station onto my house, build a motorized long frame recumbent bike, have a gigantic garage sale and sell 16 antique cars all at the same time... :zombie_smiley: I need 3 of me. :crybaby:
 
Wow thats intense Gary, a lot of stuff there to do. Lets me check myself in some perspective and get more motivated to get projects like this done myself. If you haven't found a better solution than photbucket may I suggest Flickr. I havent used it a lot myself but I have heard a lot of good things about their image management and storage. Can't wait till you have time to make the 'Build you own Hypercrane' thread, I can already see it becoming a sticky!
 
Ha! I do have another tripod... :Drogar-BigGrin(DBG) I've been using it as a catcher for the head end so it sits off the ground when being loaded and unloaded.
Sold! :D

It is VERY transportable. It all comes apart quickly and goes on a roof rack or into a van.
That is very impressive!

I am just killed for time right now but maybe I can make you one in the future.
I guess in the meantime I'll have to come shoot all my films in Fresno
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I need 3 of me. :crybaby:
Well you've figured out how to build everything else you guys need ... I guess a couple clones shouldn't be too difficult, right? :grin:
 
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