ZazaCast
Major Contributor
You guys are awesome. Thanks so much N635DC and Zaza.
I get the "traintrack" coupling idea, but here's my thought...I'd like to be able to mate ANY of the sides just in case a part of the rail gets dinged. That way I can just rotate ONE of the rails and mate them fine. In addition, I want to design super-light handles (just aluminum bars) extending from the (currently non-tapped) rail ends. This complicates the mating because I don't know yet how I'm going to attach the handles (threaded or not? hmm) to the rails.
Add to that, I'd like to be able to work out an assembly that allows me to attach the whole thing to, say, a staircase railing (with ties, etc) from any of the pre-drilled holes. For everything, I want to have as much of the thread sizes matching so that if I lose a bolt it's ok.
I'm about to try designing the whole plan for the machinist (I'm trying to do as much work myself as possible to lower his time/cost). Does someone have something already setup in Illustrator? If not, I'll just set it all up based on the schematic from Igus.
I'll share what I do here to help the community.
Handles/feet are all ready for you...drilled for both 16-60mm and 10-40mm rail!
(just drill for your 80mm rail)
:laugh: