Pelican AG-DVX100 Case Cut Out

Oz

Well-known member
(Note to the community: This is a repost of an article written late last year, updated a bit and with more photos. As written this article applies to the Pelican 1600 but may be applicable to other Pelican models as well)

Pelican manufactures some of the best hard cases around. These rugged and extremely durable cases are sold in a variety of sizes to accommodate a wide range of equipment. The Pelican 1600 is a popular model for DV gear, and several online communities highly recommend it as the ideal case to use with the Panasonic AG-DVX100 and AG-DVX100A. Another model to consider is the slightly larger 1620, while other users have reported success with cases as small as the Pelican 1400, a very tight fit but perfect for kayaking or mountain climbing adventures.

Waterproof, airtight, and pressure controlled, these cases come with a lifetime warranty. However, these cases are popular not only because of the excellent protection they provide but because of their ability to accommodate practically any assortment of gear in a custom configuration.

Open a Pelican case and you’ll see how this is accomplished. A Pelican case is lined with four layers of foam: an egg-crate shaped layer, which lines the lid, and three other layers located in the storage area of the case itself. The bottom-most layer of this section is for additional shock absorption whereas the other two are made in such a way that you can customize them for a specific fit.

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This is possible because these two foam layers have been perforated with deliberate but small incisions so that you can remove whole sections of foam all the way down to squares a half-inch in size for a snug fit. These incisions may be difficult to spot at first so look carefully! Simply tear the foam away to make room for your camcorder and accessories, taking care not to be too rough since a bad tear will leave uneven edges.

Despite the custom fit you can achieve with these cases, preparing a Pelican case can take some time and careful consideration. What essential accessories will you include along with your camera? How will you arrange them? Pelican recommends placing all the equipment you want stored in the case on the surface of the foam, and then marking the measurements with toothpicks. You remove foam blocks according to the closest fit for each lens, camera, or any other equipment.

In an attempt to simplify this process, I quickly drew up a camcorder template for those members of the DVX User community who are interested in purchasing a Pelican case. Unfortunately, this template only accounts for the camcorder itself; you’ll have to measure for your other equipment the old fashioned way.

Pictured below are two templates, followed by a few photos of the setup in discussion. The first template – Template 1 – is a default measurement guide for the AG-DVX100(A) while the second template – Template 2 – includes some options you might want to consider. Remember, so that your camera fits properly, you will have to modify two layers of pick-n-pluck foam, not just one!

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Pelican AG-DVX100 Case Cut Out Part II

Pelican AG-DVX100 Case Cut Out Part II

The numbers in the templates are measurements determined in widths of foam squares. If you were wondering, 2 foam squares equals an inch in length (or at least that is the measurements I obtained from the Pelican 1600, which this article is based on). For example, for the bottom length of the camcorder, there are 22 squares, which is 11 inches long. Along the top of the EVF length, it is 11 squares or 5 ½ inches long (please see photo below).

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In Template 2 you’ll notice a couple of blue lines. The first blue line, towards the rear of the camcorder, is for those who want to keep the Scene File Dial from moving unnecessarily. The default foam setup shown in Template 1 should be adequate but I have read accounts of others saying the Scene File Dial moves too easily so if you are paranoid about this happening between shoots, remove one or two lengths of foam as shown in Template 2. However, I would recommend leaving the foam in place first. Try the fit out with your camcorder a few times, and see whether or not you would like to retain this area of foam before deciding. Of course if you are lucky enough to have the AG-DVX100A with its new and improved raised guard around the Scene File Dial, you can safely ignore this additional option.

The second blue line is for the Century Optics Manual Focus Ring. Obviously, if you do not have this product you can omit this option altogether. Removing one or two squares ensures the ring will remain untouched – and therefore, will keep movement, and potential shifting from happening – but otherwise you could very well leave this area intact and simply squeeze the camcorder with ring attached between the foam.

The red line you see in both templates is for the EVF (electronic viewfinder or eyepiece of the camera). It is reasonable to assume that the foam is difficult to shape around the rubber eyepiece of the EVF, and that the camcorder should be resting securely in other areas of the case so that less foam here is fairly acceptable. The red line indicates the second layer of foam, which is one foam width shorter than the top layer of foam. This is done to keep the EVF eyepiece from rubbing up against the sides of the foam, which is a personal bias of mine. You might want to keep more foam in this area for a closer fit.

In any and all of the measurements, please remember that it is completely up to your particular setup how you would like to protect your valuable camcorder. Hopefully, these templates will simplify some of the measurements for you, but ultimately, you should take care to ensure the best fit for your AG-DVX100(A). It is entirely up to you on how close/tight you want the equipment to sit in your case, and whether you have an anamorphic adapter installed, etc.

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Here are more recommendations when working with Pelican cases and getting your Panasonic AG-DVX100 into its new home:

- It is best to measure for smaller rather than larger since it is always easier to remove foam squares rather than add them (check for this near the EVF, for example). If you make the mistake of removing too much foam, you will have to resort to gluing them back in place per the Pelican instructions. If you really mess up, then you'll have to buy replacement foam from B&H Photo or from Pelican Cases 4 Less.

- This template is for the camcorder only, so you'll have to consider where the rest of your equipment will go. Avoid placing the camera or any other critical equipment too close to the edges of the case.

- Remember, the Pelican case is carried like a briefcase. Orient your equipment accordingly so that the most sensitive parts are accounted for.

- Try our site sponser AbelCineTech if you want help finding the right case for you; they offer excellent service and great deals for DVXUsers.

- Visit DVXUser for some of the best information and discussions on a great camera.

I hope this article was of some use to you. If you have any suggestions or template options of your own, please feel free to add them here.

Thanks to jchenier, Hudson, Elvis, and the other guys for testing the template out!

(The picture of the foam above is the property of Pelican Cases 4 Less but presented here in case anyone needs to know where to buy some replacement foam.)
 
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Pelican AG-DVX100 Case Cut Out Part III

Pelican AG-DVX100 Case Cut Out Part III

Just to give you an idea of the range of cases you can work with, one of our own members, Joe Mosquera, was able to fit his AG-DVX100 in a Pelican 1400. (This picture was originally found in a thread Patrick started but I can't seem to find now)

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Whether you have the 1600, 1620, or smaller, here are some accessories you may want to consider for your new Pelican case:

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These silica gel packets are perfect for ensuring a stable storage environment for your camera and gear. They absorb moisture in an area up to 3 cubic feet of enclosed space, but best of all they are reusable and will last a lifetime.

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Pictured above is the official Pelican case lock to seal the deal on an already great case. Use this to keep people wondering what you're really packing in that case.
 
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