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ive got the same setup and havent seen the problem your talking about. are you using the Kpod with their Hercules head to mount the crane on?
with that said if i bump something like the ground or bump into something right or left of the pan (like a wall)...the rig will give me a bit of a "shimmy" for a second or two but assuming im not interrupting its natural motion i find it smooth and fluid.
as far as weight i use an EX1, HMC150 & 5DmkII so far and have found it to be pretty solid.
i make the wire thats stretched around the rig pretty tight and rigid.
on another note i always have the Revolution hanging down and not sticking up. not sure if that would make a difference.
david
What weight camera rig?
That jib has a max payload of 20lb, and the Revolution head weighs 10lb.