Cutting through the hype surrounding Light Emitting Plasma (LEP) lamps

nejuicer

Carbonite Member
Light emitting Plasma, or LEP, is getting a lot of press lately. However, you have to be wary of all the claims made by head manufacturers. Whenever a new lighting technology comes on the market, the manufacturers put a little spin on the scientific data (LED manufacturers do this still), which has a tendency to cloud issues. For this reason, to pick the right LEP luminary for a particular job it helps to have a little knowledge of the technology. For our company newsletter I have put together an overview of the technology and what products are available for motion picture lighting (available at http://www.screenlightandgrip.com/html/emailnewsletter_generators.html#anchorHigh%20Output%20LEPs.) In this newsletter article I have tried to cut through some of the hype. Here is a quick summary of a few of the issues.

Plasma_STA40_Features.jpg

Yes, LEP bulbs are capable of intense light output. One manufacturer, Luxim, claims their technology can produce 144 lumens per watt. In contrast, Tungsten Halogen bulbs produce 15 lumens per watt, LED emitters produce between 65 to 85 lumens per watt (in practical applications), and HMI bulbs produce 90 Lumens per watt. While there is truth in this claim as it pertains to an LEP bulb in isolation, as with LEDs, manufacturers have not realized anything close to that kind of lumen efficiency within the framework of a practical light that will burn in all lamp orientations.

Plasma_Helio270LG.jpg

The Helio 270 LEP

When the pill sized LEP bulb in mounted in the “puck” so that it will burn in all head orientations, the emitting area is no more than 1/4" x ¼." In this configuration, the 273W LEP bulb will deliver 16000 lumens or 57 lumens per watt. While much less than the 37’000 lumens the bulb will generate fully exposed in a horizontal position, it cannot be tilted up in that orientation. On the plus side, mounted so that it will burn in all orientations, all of its’ output is forward directed within a 60 degree angle so it doesn’t require a reflector. Such a highly localized forward directed light is ideal for Fresnel type instruments. As close an approximation to the ideal point source that exists today, its light output favors the central portion of the Fresnel lens. Since, this part of the lens has greater transmittance, LEPs are a more efficient source for Fresnel type heads than tungsten filaments, LED arrays, and even HMI arcs. For this reason you get more of those lumens transmitted through the lens in a highly collimated light that is very clean and crisp making it great for cutting shadows or gobo effects. The 273W LEP bulb in a Fresnel type instrument has an output comparable to a 575W HMI Fresnel.

Plasma_Forward_Projection.jpg

Forward directed output of Helios 270 LEP

LEP head manufacturers also claim that LEP lamps provide a CRI of 94+. While impressive, CRI ratings published by manufacturers can be misleading. Where the CRI index indicates the ability of a light source to reproduce to the eye only 8 colors faithfully (a different 8 colors are used in Europe) they should be taken with a certain amount of skeptism. In the case of LED luminary manufacturers, for instance, it is possible to tune their output to the limited color range of the CRI color scale and deliver good color rendering to the eye while delivering generally poor color reproduction on the screen.

Plasma_vs_Mole_LED.jpg

More important than their high CRI ratings, is the fact that LEP lamps generate light with a continuous color spectrum. If you compare the spectral power distribution graphs (above) of natural daylight and LEP lamps (available at http://www.screenlightandgrip.com/html/emailnewsletter_generators.html#anchorHigh%20Output%20LEPs) you see that, except for very brief drop outs at approximately 425 nm and again at 475 nm, the light output of LEP lamps is almost identical to natural daylight.

And, as also can be seen in their spectral distribution graphs above, Plasma lamps have a much more continuous color spectrum than even the best LED luminaries on the market today. For instance, LEP lamps, unlike LED lamps, generate light at wavelengths shorter than 425nm - which means that violet colors will render better. And, unlike LED lamps, LEP lamps also output in the medium blue-cyan-turquoise range from about 465-510nm so aqua-type colors render well by comparison. Skin tones and warm, amber-yellow colors stand out better under LEP lamps because of the strong presence of their complementary colors. And, since the output of LEP lamps extend all the way out on the long-wavelength end (well beyond the 600 nm cutoff of LEDs), pinks, reds, oranges, and other long wave-length colors look vibrant under LEP light where they tend to look a little dull under LEDs. As a continuous spectrum source, colors not only appear more natural and vibrant under LEP lamps than under LED lamps, they also reproduce more accurately on the screen since, as is also evident by their spectral distribution graph, the output of LEP lamps is almost an exact match to the spectral sensitivity of daylight film emulsions and digital sensors. Plasma lights will deliver the same true-to-life color rendition previously achievable only with full-spectrum Daylight or HMI sources. As an added bonus, color meters, like the Minolta III F, that make their calculations of the Color Temperature (CT) based on a light sources continuous spectrum, are able to generate accurate reading of the CT and Green/Magenta of LEP lamps where they are almost completely useless with LEDs.

Another feature of LEPs that has been overblown is their purported 20-30’000 hr lamp life. But, where I am out of space here, I will pick up with that issue in my next post.

Guy Holt, Gaffer, ScreenLight & Grip, Lighting Rental & Sales in Boston
 
Another feature of LEPs that has been overblown is their purported 20-30’000 hr lamp life. But, where I am out of space here, I will pick up with that issue in my next post.


What is the “lamp life” of an LEP bulb is up for debate. Peter Daffarn of Photo Beard wrote in the Cinematographer’s Mailing List (CML): “Lamp life as quoted by Luxim is 30,000 hours but we are saying 20,000 to be sure.” Such claims of 20'000 – 30’000 hr lamp life made by manufacturers like Photon Beard should be taken, I think, as nothing more than marketing hyperbole. Determining the "life" of an LEP, like that of an LED, is a very complex matter because LEPs have no filament or electrodes to burn out and thus will keep on producing light, although at declining levels and with a gradual shift in color, beyond their useful life. And, since a LEP (like an LED) has a comparatively very long life (as conventionally defined), over which its' lumen output drops continuously, it also has an appreciatively greater lumen depreciation over that life than does an HMI lamp. Given their continuous lumen depreciation and color shift over time, it is clear that there comes a time when a LEP bulb has surpassed its’ working life and should be retired. Since it won't burn out in its' prime, like an HMI lamp, how do we determine when a LEP has surpassed its' useable life.

Plasma_Color_Shift_Alt.jpg


Clearly, this new technology requires a new approach to determining useable "lamp life" than that used for conventional lamps like HMIs. For instance, how useful is Photon Beard’s "lamp life" of 20'000 hours when according to Luxim’s specifications the bulb’s lumen output will depreciate as much as 60% with a color shift of 1000K (from 5300K to 4300K) in that time. Whatever the stated lifetime of any emitter technology, it must reflect a meaningful statistical measure of the performance of it in a given fixture design for a specific application. Clearly, in the case of LEP luminaries to be meaningful "lamp life" must be defined as the point of unacceptable lumen depreciation and color shift for our particular application rather than complete failure to light. And, whatever level of lumen depreciation is chosen for “low-light failure”, to be meaningful to it's users, it should be in line with existing lamp technologies used in that industry.

Plasma_Decay_Alt.jpg

In the case of motion picture lighting, I would argue that nothing short of a L85 criteria would be appropriate and meaningful, since that has been our experience with both HMI and Tungsten Lamps (where the “rated life” is the interval in which 50% of lamps fail and with an average lumen depreciation of 80-85%.) If we adopt this criteria for motion picture lighting applications of LEPs, their rated lamp life would still be an unparalleled 5000 hrs (compared to 500-750 hrs for HMIs and approximately 1500 hrs for LED fixtures.) In other words, the interval in which the output of an LEP drops-off of to 85 percent of its’ original value (L85) is 5000 hrs. Unlike an LED fixture that has no replaceable parts, the bulb of an LEP can be replaced after reaching this “low-light failure”, so the fixture does not have to be thrown away as is often the case with LEDS (see newsletter article for details.)

Where we are a long way off from having a single-die LED with sufficient output and correlated color temperature to match HMIs, LEP lamps are a cost effective alternative to expensive HMI Fresnel systems when it comes to generating daylight balanced light. In fact there is one LEP head that we are looking at (not the Photon Beard Nova 270 – it’s too expensive) because it has a Power Factor of .99 making it a near linear load. As a result, it uses power more efficiently, minimizes return current, and generates virtually no line noise. Where, it is as much the Harmonic Noise that non-PFC HMI, Fluorescent, and LED power supplies kick back into the power stream, as it is their higher Apparent Power, that limits the total number of them that can be reliably operated on conventional portable generators; the efficiency and near unity Power Factor of this LEP head means that you can operate more of them on portable gas generators. For instance, you can operate four 575W HMIs on a 6500W portable AVR generator, where you should be able to operate 23 of these 270W LEP heads (each with an output comparable to a 575W HMI).

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Oscilloscope shots comparing the current and voltage waveforms of the PFC Helio 270 with an equivalent wattage of non-PFC LEDs

Where LEP is radically new technology there is a lot to get your head around. One way to think of a LEP bulb is as a tiny discharge lamp. But, unlike an HMI bulb it does not have electrodes. Instead of applying a voltage and drawing a current through the lamp to create light as does an HMI, the energy that creates light in an LEP comes via a high frequency RF transmitter. The RF waves heat the materials inside the lamp and bring those materials to a plasma state so that the lamp emits a "flicker-free" light. Besides better color rendering, light quality, and lamp life, this different method of transforming electricity into light has other benefits as well. For more details about LEPs see our newsletter article at http://www.screenlightandgrip.com/html/emailnewsletter_generators.html#anchorHigh%20Output%20LEPs.

Guy Holt, Gaffer, ScreenLight & Grip, Lighting Rental & Sales in Boston
 
I first heard of this 'plasma pill' and 'puck' style technology some years ago as a replacement for sodium vapor street lighting. Glad to see it is advancing to become viable for motion picture lighting units.

Thanks for posting.
 
I've been reading about this for a few years however I have yet to see any actual products available. Where can we buy the modules/pucks for use in our fixtures?
 
I've been reading about this for a few years however I have yet to see any actual products available. Where can we buy the modules/pucks for use in our fixtures?

Beware, there is a lot of information on the web regarding Plasma lamps and not all of it can be applied to motion picture lighting instruments. For instance, you can buy a DIY kit for a plasma video projector on-line, or the “puck” for an aquarium plasma light, and try to install it in a used tungsten fresnel but it won’t always work. As I said at the outset, manufacturers of motion picture LEP lamps had trouble making a practical light that will burn in all lamp orientations. According to the manufacturer’s (Luxim Corp) developer’s kit instructions the emitter featured in the DIY video projector kit from diyprojectorkits.com will not burn in a tilted up position (see illustration below from Luxim’s developer’s kit instructions.) While this specific Luxim emitter is suitable for applications such as street lighting or aquarium lighting (a straight down burn position) or projector (horizontal burn position) it is not suitable for motion picture lighting instruments because it will not burn in a upward tilted position – what good is a light that you can’t tilt up?

Plasma_Bulb_Orientation.jpg

There are other design considerations that make it unlikely that a retrofit of an old tungsten Fresnel will give satisfactory results. One is that Plasma lamps emit light in the UV part of the spectrum. Enough that designers need to incorporate UV filtration into the safety glass of street lights and aquarium lights. Another consideration that lamp manufacturers have to take into account is that Plasma lamps use RF to generate the plasma that creates the photons. Light manufacturers whether for motion picture lighting or aquarium lighting incorporate RF shielding into the light design and they are able to do it successfully by building custom housings (there would be no market for LEP aquarium lights if it interfered with home Wi-fi systems.) The RF drivers that power plasma emitters run at 900MHz, so the emitter housings have to be specifically designed to contain the RF. They are fully shielded and the faces are conductive, meaning that all the RF stays entirely inside the fixtures where it belongs. As one head manufacturer puts it “It’s like a microwave… keep the door shut and everything works fine. Unfortunately, this does mean that you can’t just put a plasma emitter in any old head. Without our proper shielding, the RF energy, even though it’s less than 0.1 milli-watts, can do some very funny things to wireless mics and walkie talkies.” (Robert Rutherford, Hive Lighting)

As far as I can tell, the head manufacturers of LEP lamps for motion picture lighting applications have addressed the issues of lamp orientation, UV emissions, and RF interference within the framework of a light that makes practical sense for motion picture production. Besides better color rendering, light quality, and lamp life, this different method of transforming electricity into light has other benefits as well. For more details about LEPs see our newsletter article at http://www.screenlightandgrip.com/html/emailnewsletter_generators.html#anchorHigh%20Output%20LEPs.

Guy Holt, Gaffer, ScreenLight & Grip, Lighting Rental & Sales in Boston
 
Guy,

Thanks for this post! Some great info on Plasma lighting. Have you had a chance to check out Hive Lighting's ( http://www.hivelighting.com/ ) new lamp heads. Hive debuted part of its product line at CineGear 2011 in LA. Here is the info on Hive's fresnel head the HORNET 180 http://www.hivelight...180Fresnel.pdf. A pretty different form factor than either the Helio or Photon Beard's Nova, the hexagon shaped housing is designed to link together. Also Hive has a spacelight model which may be of interest to you as well, the BUMBLEBEE 540 http://hivelighting....0Spacelight.pdf uses 3 emitters and gives the equivalent output of a 6,000W tungsten spacelight.

There is a write up on Hive Lightings booth here: http://provideocoali...r_expo_la_2011/ as well as SeaChangers theatrical lamp and Multiquips fuel cell light tower.

I agree with you on the potential for Plasma and on the overblown lamp life that is being promoted by the bulb manufacturers. I recommend no more than a 10,000 hour bulb life expectation since the .08 degree color shift over those 10,000 hours will take the bulb from the 5300K to 6100K which keeps it in the usable daylight range during that period for film and television production. But at the 20,000 or 30,000 range the loss of output and color shift just aren't practical.


Jon Edward Miller
Director of Photography
www.jonedwardmiller.com
 
It's cool we have some really interesting people stopping by! I used to design LED lighting systems for robotic vision when high brightness LEDs were new to the scene(and pioneered some interesting designs) so every time a new light technology comes around, I love to study it. Now I design RF systems so the RF stimulated plasma is like two of my favorite jobs rolled into one.

I'd like to get a "puck" somehow and mess around with it for fun but what I really want is some pricing on the LEP fresnels, which seems to be absent from every single brochure about them. Can someone at least give ballpark pricing?
 
For the record, Jon is co-creator and owner of Hive Lighting.

- Guy Holt, Gaffer, ScreenLight & Grip, Lighting Rental & Sales in Boston


Guy,

Absolutely true, I am co-founder and creator of Hive Lighting. Sorry if there was any confusion, certainly wasn't trying to "pull a fast one". I assumed since my name is all over our website and I signed the post that was pretty clear but I apologize if that wasn't up front. In fact here is a video of me explaining more about Hive and Plasma lighting: http://wideopencamera.com/cine-gear-2011-2/cine-gear-2011-jon-miller-of-hive-lighting/ so you can all put a face to my name.

I started Hive because of the potential I think plasma has for film and television, so I am excited to see the conversation on these forums as the word gets out.

Sven,

We price the Hornet 180 fresnel at $5,600, which includes bulb and AC/DC and cabling, in short that price gets you everything you need to start lighting immediately.

Cheers,

Jon Edward Miller
Director of Photography
www.jonedwardmiller.com
 
We price the Hornet 180 fresnel at $5,600, which includes bulb and AC/DC and cabling, in short that price gets you everything you need to start lighting immediately.

Hello Jon,

I didn't think you were trying to pull a fast one, but did want readers to know who was posting. I am not as familiar with your fixture and so appreciate this opportunity to ask you a few questions. What cabling is involved and how is your fixture on hot restriking?

- Guy Holt, Gaffer, Screenlight and Grip, Lighting Rental & Sales in Boston
 
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